Briggs & Stratton 120000 Bedienungshandbuch Seite 1

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Inhaltsverzeichnis

Seite 1 - Small Engine Repair

Small Engine Repair 1 A Jones - GMCS Version 3.0 3/14/13 Small Engine Repair ACTIVITY GUIDE For a Briggs & Stratton Model 1

Seite 2 - TABLE OF CONTENTS

Small Engine Repair 10 A Jones - GMCS Version 3.0 3/14/13 Activity 4: Preparing for Disassembly You will be removing 20 components off the

Seite 3 - Overview:

Small Engine Repair 11 A Jones - GMCS Version 3.0 3/14/13 Activity 5: Disassembly Have your instructor assign you an engine that you can start

Seite 4 - Assignment 1:

Small Engine Repair 12 A Jones - GMCS Version 3.0 3/14/13 Step Remove Air Filter 4 The Breather: This filters the air going in the carbure

Seite 5 -  Spring Compressor

Small Engine Repair 13 A Jones - GMCS Version 3.0 3/14/13 Step Remove Carburetor 7 The Carburetor: The carburetor mixes the fuel with the

Seite 6 -  Torque Wrench

Small Engine Repair 14 A Jones - GMCS Version 3.0 3/14/13 9 Coil / Ignition Armature: The coil creates the electrical energy that creates t

Seite 7 - Socket Set

Small Engine Repair 15 A Jones - GMCS Version 3.0 3/14/13 CAUTION: There is a “key” (a tiny rectangular piece of metal) that is between the sh

Seite 8

Small Engine Repair 16 A Jones - GMCS Version 3.0 3/14/13 Step Action: Remove Cylinder Head 14 Cylinder Head: A. The bolts have to be rem

Seite 9 -  Don’t fool around

Small Engine Repair 17 A Jones - GMCS Version 3.0 3/14/13 Step Action: Remove Timing Cover 15 Timing Cover: Remove 7 bolts holding the tim

Seite 10 - Assignment 4:

Small Engine Repair 18 A Jones - GMCS Version 3.0 3/14/13 Step Action: Remove Piston 18 Connecting Rod: Remove two connecting rod bolts

Seite 11 - Activity 5: Disassembly

Small Engine Repair 19 A Jones - GMCS Version 3.0 3/14/13 Step Action: Remove Valves & Springs Use Safety Glasses for this

Seite 12 - 3/14/13

Small Engine Repair 2 A Jones - GMCS Version 3.0 3/14/13 TABLE OF CONTENTS

Seite 13

Small Engine Repair 20 A Jones - GMCS Version 3.0 3/14/13 20 below. Students find this the most difficult step. Be patient. Value Spr

Seite 14 - This may not be

Small Engine Repair 21 A Jones - GMCS Version 3.0 3/14/13 Assignment 5: Get a digital camera from the instructor. Create a PowerPoint m

Seite 15

Small Engine Repair 22 A Jones - GMCS Version 3.0 3/14/13 We have two tools to measure precise distances down to 1:10,000 of an inch. The mic

Seite 16 - Action: Remove Cylinder Head

Small Engine Repair 23 A Jones - GMCS Version 3.0 3/14/13 Step Action: Measure the Cylinder 1 Using telescoping gauge and the proper siz

Seite 17

Small Engine Repair 24 A Jones - GMCS Version 3.0 3/14/13 Step Action: Measure Piston 3 Measure the piston skirt 9. ___________ Step

Seite 18

Small Engine Repair 25 A Jones - GMCS Version 3.0 3/14/13 1 Normally, we would lubricate cylinder and valve stems with white grease, b

Seite 19

Small Engine Repair 26 A Jones - GMCS Version 3.0 3/14/13 4 Piston: You will have to use a piston ring compressor to enable the piston to be

Seite 20

Small Engine Repair 27 A Jones - GMCS Version 3.0 3/14/13 7 Camshaft: Install the camshaft, ensuring that the timing marks are a

Seite 21 - Assignment 5:

Small Engine Repair 28 A Jones - GMCS Version 3.0 3/14/13 10 Breather: Install the breather cover 11 Muffler: Install the muffler 12

Seite 22 - Assignment 6: Micrometer Lab

Small Engine Repair 29 A Jones - GMCS Version 3.0 3/14/13 13 Flywheel: Install flywheel and flywheel key. Are you sure the key is installed

Seite 23

Small Engine Repair 3 A Jones - GMCS Version 3.0 3/14/13 Overview: Objectives In this module the student will:  Identify the theory, u

Seite 24

Small Engine Repair 30 A Jones - GMCS Version 3.0 3/14/13 16 Cylinder Head Cover: Install head gasket to match bolt pattern. Then, Install c

Seite 25 - Assignment 7:

Small Engine Repair 31 A Jones - GMCS Version 3.0 3/14/13 Step Action 19 Governor Wire: Connect the small rod connecting the carburetor to

Seite 26

Small Engine Repair 32 A Jones - GMCS Version 3.0 3/14/13 Gasoline Safety: Here are four issues related to gasoline. Read them and pr

Seite 27 - Failure to do so will

Small Engine Repair 33 A Jones - GMCS Version 3.0 3/14/13 Find the closes fire extinguisher in your school (where is it? – You should know

Seite 28

Small Engine Repair 34 A Jones - GMCS Version 3.0 3/14/13 Other Ways of Preventing Injury from Gasoline (NFPA Fact Sheet: Gasoline Safety,

Seite 29

Small Engine Repair 35 A Jones - GMCS Version 3.0 3/14/13 3. What rating on a fire extinguisher indicates that it would be used for gasoline f

Seite 30

Small Engine Repair 36 A Jones - GMCS Version 3.0 3/14/13 Two or Four Stroke? Engines are either two stroke or four stroke (you can substitute

Seite 31

Small Engine Repair 37 A Jones - GMCS Version 3.0 3/14/13 How a two-cycle engine works: (You will need this information later to fill in the tw

Seite 32

Small Engine Repair 38 A Jones - GMCS Version 3.0 3/14/13 Four-Cycle Engine It takes two full rotations of the crankshaft for all four engine

Seite 33

Small Engine Repair 39 A Jones - GMCS Version 3.0 3/14/13 Assignment 11: Maintenance You can avoid many small engine problems and prolong

Seite 34

Small Engine Repair 4 A Jones - GMCS Version 3.0 3/14/13 Activity 1: Tools Check List Socket Set Most of the loosening of bolts on the engine

Seite 35

Small Engine Repair 40 A Jones - GMCS Version 3.0 3/14/13 Fuel and Lubrication Fuel & Lubricants (Gas & Oil) Gasoline is a mixture o

Seite 36 - Two or Four Stroke?

Small Engine Repair 41 A Jones - GMCS Version 3.0 3/14/13 There is basically two ways that a two-stroke engine can be lubricated: (1) by pre-mi

Seite 37

Small Engine Repair 42 A Jones - GMCS Version 3.0 3/14/13 Checking the oil Two and four stroke engines require different oils. For two-strok

Seite 38 - Assignment 10:

Small Engine Repair 43 A Jones - GMCS Version 3.0 3/14/13 Assignment 12 Quiz: Fuel & Lubrication (Answer on the worksheet) 1. What does

Seite 39 - Assignment 11: Maintenance

Small Engine Repair 44 A Jones - GMCS Version 3.0 3/14/13 7. Usually four stoke engines don’t burn much oil. However, how often should you ch

Seite 40 - (Gas & Oil)

Small Engine Repair 45 A Jones - GMCS Version 3.0 3/14/13 Assignment 13: (Optional/Enrichment) A lot of things are happening simultaneously in

Seite 41

Small Engine Repair 46 A Jones - GMCS Version 3.0 3/14/13 Assignment 14: Carburetion (Optional/Enrichment) Gasoline engines cannot run on liqu

Seite 42 - Checking the oil

Small Engine Repair 47 A Jones - GMCS Version 3.0 3/14/13 Take a look at the parts of a fuel system on the next page and become familiar with t

Seite 43 - Fuel & Lubrication

Small Engine Repair 48 A Jones - GMCS Version 3.0 3/14/13 Assignment 15: Ignition Systems (Optional/Enrichment) The ignition system of the sm

Seite 44

Small Engine Repair 49 A Jones - GMCS Version 3.0 3/14/13 Whether you turn a key or pull a pull-chord, you rely on the ignition system to crea

Seite 45 - to BDC (bottom

Small Engine Repair 5 A Jones - GMCS Version 3.0 3/14/13 0 - 3” micrometers Micrometer - This tool is used to measure engine parts that are ca

Seite 46 - (Optional/Enrichment)

Small Engine Repair 50 A Jones - GMCS Version 3.0 3/14/13 (Source: Roth, Alfred C., Small Gas Engines, The Goodheart-Willcox Company Ltd., Illi

Seite 47

Small Engine Repair 51 A Jones - GMCS Version 3.0 3/14/13 Assignment 17: Final Questions: (Optional/Enrichment) Here are a few questions that

Seite 48

Small Engine Repair 6 A Jones - GMCS Version 3.0 3/14/13 Piston Ring Compressor This tool compresses or squeezes the rings on the piston so th

Seite 49

Small Engine Repair 7 A Jones - GMCS Version 3.0 3/14/13 Socket Set3/8” Ratchet 1/2” Ratchet 15/16” Flywheel Nut Socket 13/16” Spark Plug Socke

Seite 50

Small Engine Repair 8 A Jones - GMCS Version 3.0 3/14/13 Activity 2: Small Gas Engines Although the first internal combustion engine was inve

Seite 51

Small Engine Repair 9 A Jones - GMCS Version 3.0 3/14/13 Activity 3: Safety . General Safety Considerations We have less safety

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