Briggs & Stratton 580447 Reparaturanleitung

FORM MS-1055-5/02  2002 BRIGGS & STRATTON DAIHATSU LLC PRINTED IN U.S.A.REPAIR MANUALFor 3 Cylinder LiquidĆCooled Diesel Engines

1 4GENERAL INFORMATIONENGINE SPECIFICATIONSModel 432447 522447582447@58A447@588447Type Diesel, 4-cycle, 3 cylinder, in-line, liquid cooledValve mechan

11 26STARTER SYSTEMASSEMBLE STARTER MOTORFor ease of assembly, clamp splined end of armaturein a vise as shown. Use soft jaws to prevent damageto spli

1127STARTER SYSTEMFig. 78Wiring Diagram – 14 Amp Alternator (Typical)493625 Keyswitch With Fixed Preheat Timer and Glow Relay12 VOLT BATTERYREGULATORR

11 28STARTER SYSTEM40 AMPALTERNATORFig. 7912 VOLT BATTERYSTARTER MOTORSOLENOIDINJECTION PUMPGLOWLIGHTPREHEATING TIMERGLOWRELAYFUEL FILTERWATER INDICAT

1129STARTER SYSTEM14 AMPALTERNATORFig. 80SG1G2MBB12 VOLT BATTERYREGULATORRECTIFIERSTARTER MOTORBLACKLT. BLUECHARGE INDICATORLIGHTREDGREENYELLOWSOLENOI

11 30STARTER SYSTEM40 AMPALTERNATORFig. 81Wiring Diagram – 40 Amp Alternator (Typical)825129 Keyswitch – Manual Preheat12 VOLT BATTERYSTARTER MOTORSOL

121MAY 2002BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 12Lubrication SystemPageDESCRIPTION 2.

12 2LUBRICATION SYSTEMDESCRIPTIONBriggs & Stratton Daihatsu gasoline and diesel engines use a full pressure lubrication system with an oil filter.

123LUBRICATION SYSTEMCHECK OIL PRESSURE1. Oil level should be between the LOW and FULLmarks on dipstick. If oil level is low, check for leaksand add t

12 4LUBRICATION SYSTEMExploded ViewDISASSEMBLE GEAR CASERemove Oil PumpMake sure that #1 cylinder is at TDC, compressionstroke. See Section 2.Remove V

125LUBRICATION SYSTEM2. Remove oil pan screws and nuts.a. Remove oil pan and discard gasket.b. Remove oil pick-up tube and strainer. Discardgasket, Fi

15GENERAL INFORMATIONCylinderType Single piece castingCylinderHeadMaterial Cast IronCombustion Chamber Swirl TypeValve seat angleIntake45°Valve seat a

12 6LUBRICATION SYSTEM6. Remove injector pump timing gear with a threejaw puller, Fig. 11.a. Remove 2 nuts and injector pump. DiscardO-ring.Fig. 11 –

127LUBRICATION SYSTEMASSEMBLE GEAR CASEInstall Oil Pump1. Lubricate oil pump rotor with engine oil and installin cylinder block, Fig. 15.a. ID mark on

12 8LUBRICATION SYSTEM6. Torque screws as shown, Fig. 19.a. Camshaft gear:41.0 Nm (30 ft. lbs.)b. Idler gear:25.0 Nm (220 in. lbs.)c. Injector pump ge

129LUBRICATION SYSTEM11. Install Glow plugs, wiring and fuel delivery lines.a. Torque glow plugs to 17.0 Nm (150 in. lbs.).b. Torque fuel delivery lin

131MAY 2002Section ContentsPageGENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 2COOLING SYSTEMCHECKING COOLING SYSTEMWARNING: The cooling system is pressurized. Do not remove the radiator cap while the engine is hot. Toavoid s

133COOLING SYSTEMTHERMOSTATRemoving Thermostat – Engine Cold1. Drain engine coolant.2. Remove screws and coolant outlet housing.3. Remove locating scr

13 4COOLING SYSTEMWATER PUMPInspecting Water PumpInspect water pump for signs of leaking at vent holes,mounting surfaces and water pump pulley shaft,F

135COOLING SYSTEMInstalling Water Pump1. Install water pump with new gasket, Fig. 10.a. Torque screws and nuts to 19.0 Nm (170 in.lbs.).After installi

141MAY 2002 BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 14TurbochargerSection ContentsPageGENE

1 6GENERAL INFORMATIONLUBRICATING SYSTEMLubricating Method Pressure lubeOil PumpType TrochoidOil PumpDrive Gear driveOil Filter Type Full flow, paperO

14 2950 CC DIESEL TURBOCHARGED ENGINEGeneral InformationModels 588447 and 58A447 are turbocharged equipped diesel engines.Turbocharger Lubrication Sys

143TURBOCHARGERTurbocharger Cooling SystemCoolant for the turbocharger is supplied from the rear right of cylinder block and returns to thewater pump

14 4TURBOCHARGERTurbocharger Waste GateThe turbocharger is equipped with a waste gate to control turbocharger pressure.Fig. 5 – TurbochargerWASTE GATE

145TURBOCHARGERCrankcase Blow-by Recirculating SystemCrankcase blow-by is recirculated as shown in Fig. 7Fig. 7 – Crankcase Blow-by Recirculating Syst

14 6TURBOCHARGERSERVICING AND OPERATIONINFORMATION1. DO NOT disassemble the turbocharger.2. When removing and installing turbocharger:a. Handle the tu

147TURBOCHARGERREMOVE TURBOCHARGER1. Remove the muffler or exhaust pipe from theturbocharger.2. Lift tab on tie strap and remove tie strap. Thenremove

14 8TURBOCHARGER7. Remove coolant outlet hose.Fig. 17 – Disconnect Coolant HoseOUTLET HOSE8. Remove coolant inlet line bracket screw.Fig. 18 – Remove

149TURBOCHARGER11. Remove oil inlet line union screw at rear of cylinderhead. Discard washers.Fig. 21 – Removing Union Screw12. Remove oil inlet line

14 10TURBOCHARGER15. Remove nuts (3), and remove the turbochargerassembly from the exhaust manifold.NOTE: When removing the turbocharger assem-bly, DO

1411TURBOCHARGERINSTALL TURBOCHARGER1. Install the turbocharger assembly with newgasket.a. Torque nuts (3) to 25 Nm (18.0 ft.-lb).Fig. 29 – Installing

17GENERAL INFORMATIONModel/Type No. Timing Specification0.93 ± .03 mm (.0365” ± .001”)0.93 ± .03 mm (.0365” ± .001”)0.93 ± .03 mm (.0365” ± .001”)0.93

14 12TURBOCHARGER4. Install oil inlet line.a. Temporarily install the union screw withwashers at the cylinder head.b. Temporarily install the union sc

1413TURBOCHARGER7. Install coolant outlet hose from turbocharger tocoolant inlet housing as shown, Fig. 36. Installclamps with tabs as shown.Fig. 36 –

14 14TURBOCHARGER11. Install breather tube as shown.12. Install muffler or exhaust pipe.13. Connect the air hose connecting the air cleaner tothe turb

1 8TABLE 3Engine Speed Specification ChartPump Mfg. Part No. ID Code Model & Type No. Idle Speed (rpm) Top No Load (rpm)22100-87801 7U1 432447-010

19GENERAL INFORMATIONDescription Wrench/Socket Size TorqueAlternator Adjust. Bracket 12 mm 19.0 Nm (170 in. lbs.)Alternator – 14 Amp (to bracket) 12 m

1 10GENERAL INFORMATIONBRIGGS & STRATTON DAIHATSU NUMERICAL NUMBER SYSTEMAll Briggs & Stratton Daihatsu engines have a unique numerical design

111GENERAL INFORMATIONMAINTENANCE SCHEDULEMore frequent service is required when operating in adverse conditions (note 4 below).System Maintenance Ope

21MAY 2002Section ContentsPageREMOVE CYLINDER HEAD 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 2CYLINDER HEAD AND VALVESREMOVE CYLINDER HEADALWAYS disconnect fuel shut off solenoid wirefrom injection pump before checking compres-sion, to preve

FOREWORDThe information, procedures and specifications provided in this repair manual are current as of the date ofpublication and subject to change w

23CYLINDER HEAD AND VALVESFig. 5:k. Fuel injector nozzlesl. Glow plugsFig. 5 – Remove Glow Plugs And InjectorsKL2. Set No. 1 piston at TDC, Fig. 6:a.

2 4CYLINDER HEAD AND VALVESFig. 9 – Cylinder Head ComponentsDISASSEMBLE CYLINDER HEAD1. Cylinder Head Assembly2. Cylinder Head Gasket3. Valve Stem Cap

25CYLINDER HEAD AND VALVESINSPECT AND REPAIR1. Check cylinder head mounting surfaces, Fig. 12and Fig. 13.Be sure all gasket material is removed from s

2 6CYLINDER HEAD AND VALVES3. Install combustion chamber, Fig. 16.Align locating projection on combustion chamber withgroove in cylinder head. Use a s

27CYLINDER HEAD AND VALVES3. Using bushing driver, Tool #19416, press in newvalve guide bushing until tool bottoms on cylinderhead, Fig. 19.Fig. 19 –

2 8CYLINDER HEAD AND VALVES4. Inspect valve stem cap for wear, Fig. 23.Replace if cap is worn recessed.Fig. 23 – Check Valve Stem Cap5. Check valve sp

29CYLINDER HEAD AND VALVES2. Check rocker arms and shaft, Fig. 26.a. Check rocker arm-bearing surface.Replace if greater than 10.03 mm (0.395 in.).b.

2 10CYLINDER HEAD AND VALVESFig. 28 – Cylinder Head ComponentsASSEMBLE CYLINDER HEAD1. Cylinder Head 2. Cylinder Head Gasket3. Valve Stem Cap4. Valve

211CYLINDER HEAD AND VALVES2. Install valve spring seats, Fig. 30.NOTE: Lightly coat valve stems with Valve GuideLubricant #93963 before installing va

2 12CYLINDER HEAD AND VALVES3. Lubricate push rods with engine oil then install withrecessed end up, Fig. 34.Fig. 34 – Install Push RodsRECESSEDEND UP

TABLE OF CONTENTSSee Pages II and III for Section ContentsGENERAL INFORMATION Section 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

213CYLINDER HEAD AND VALVES7. Install exhaust manifold with new gasket, Fig. 38.a. Torque screws to 19.0 Nm (170 in. lbs.).Fig. 38 – Install Exhaust M

2 14CYLINDER HEAD AND VALVESADJUST VALVES1. Before adjusting valves, make sure that No. 1cylinder is at TDC – compression stroke, Fig. 42.Fig. 42 – Se

31MAY 2002 BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 3Timing Gears and Gear CaseSection Cont

3 2TIMING GEARS AND GEAR CASEREMOVING TIMING GEAR COVER AND GEARSMake sure that #1 cylinder is at TDC, compressionstroke. See Section 2, Fig. 6.Remove

33TIMING GEARS AND GEAR CASE6. Remove oil pump drive gear, Fig. 5.a. Check oil pump drive gear for damaged teeth.Fig. 5 – Removing Oil Pump GearOILPUM

3 4TIMING GEARS AND GEAR CASE4. Hold idler gear as shown and check gear backlashbetween injector pump timing gear and idler gearusing dial indicator,

35TIMING GEARS AND GEAR CASEREPLACE TIMING GEAR COVER OIL SEAL1. Drive out oil seal.2. Use seal driver, Tool #19423, to install new oil seal,Fig. 13.F

3 6TIMING GEARS AND GEAR CASE4. Assemble idler gear shaft with arrow up, as shownin Fig. 17.Fig. 17 – Installing Idler Gear ShaftARROWUPEngine models

37TIMING GEARS AND GEAR CASE8. Install crankshaft pulley with timing mark at12 o’clock position (#1 cylinder), Fig. 21.NOTE: Be sure alignment pin in

41MAY 2002BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 4Flywheel and Rear Seal RetainerSection

SECTION CONTENTSII1 Section 1GENERAL INFORMATIONEngine IdentificationIn The Interest Of SafetyEngine ViewsEngine Specifications And DataFastener Speci

4 2FLYWHEEL AND REAR SEAL RETAINERREMOVE REAR SEAL RETAINERRemove rear seal retainer and discard gasket, Fig. 3.Fig. 3 – Removing Seal RetainerREPLACI

43FLYWHEEL AND REAR SEAL RETAINER2. Install flywheel, Fig. 7.NOTE: Apply Permatex No. 2 or similar sealantto flywheel screws.a. Torque flywheel screw

51MAY 2002BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 5Cylinder Block DisassemblySection Conte

5 2CYLINDER BLOCK DISASSEMBLYENGINE STANDAn automotive type engine stand is recommended when complete engine disassembly is required. See drawingsbelo

53CYLINDER BLOCK DISASSEMBLYCYLINDER BLOCK DISASSEMBLY1. Remove cylinder head. See Sec. 2.2. Remove oil pan, oil pick up tube, timing cover,gears and

5 4CYLINDER BLOCK DISASSEMBLY8. Remove connecting rod and piston assemblies,Fig. 5.NOTE: Remove carbon or ridge from cylinder andnumber connecting rod

61MAY 2002BRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section 6Cylinder Block Inspection and RepairSec

6 2CYLINDER BLOCK INSPECTION AND REPAIR3. Check cylinder bores for wear, Fig. 3.Standard Bore Size:Model Series 430000 & 520000:68.00-68.030 mm (2

63CYLINDER BLOCK INSPECTION AND REPAIR2. Install camshaft bearing, Fig. 7.a. Use camshaft bearing driver, Tool #19422.NOTE: Notch on camshaft bearing

6 4CYLINDER BLOCK INSPECTION AND REPAIR2. Remove timing gear oil nozzle, Fig. 11.Fig. 11 – Removing Oil NozzleOIL NOZZLE3. When re-installing oil nozz

SECTION CONTENTS (cont’d)IIIAdjusting Injector Pump TimingInjectorsRemove InjectorsChecking InjectorsInstall InjectorsFuel Filter – GeneralDraining Wa

71MAY 2002Section 7Crankshaft, Camshaft and BearingsSection ContentsPageCHECKING CRANKSHAFT 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 2CRANKSHAFT, CAMSHAFT AND BEARINGS3. Check crankshaft timing gear teeth for damagedteeth, Fig. 3.NOTE: See Section 3 for procedure to checkcrankshaf

73CRANKSHAFT, CAMSHAFT AND BEARINGSCHECKING CONNECTING ROD BEARINGCLEARANCESIf connecting rod bearings show signs of flaking orscoring, bearings must

7 4CRANKSHAFT, CAMSHAFT AND BEARINGSCHECKING CAMSHAFT1. Measure camshaft lobe height, Fig. 11. If lobes arenot to specification, replace the camshaft.

81MAY 2002Section 8Piston, Rings and Connecting RodInspection and AssemblyBRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR

8 2PISTON, RINGS AND CONNECTING ROD INSPECTION AND ASSEMBLYCHECKING PISTON AND RINGSIf the cylinder bore is to be resized there is no reason tocheck t

83PISTON, RINGS AND CONNECTING ROD INSPECTION AND ASSEMBLY2. Check piston pin bearing, Fig. 7.Engine Models: 432447, 522447, 582447a. Replace if great

8 4PISTON, RINGS AND CONNECTING ROD INSPECTION AND ASSEMBLYASSEMBLE PISTON RINGS TO PISTON1. Install piston rings using ring expander, Tool#19340, Fig

91MAY 2002Section 9Cylinder Block AssemblySection ContentsPageINSTALL CRANKSHAFT 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 2CYLINDER BLOCK ASSEMBLY3. Install crankshaft with gear facing front of cylinderblock, Fig. 3. Take care not to damage journals orbearings.a. Instal

SECTION CONTENTSIV14 Section 14TURBOCHARGERGeneral InformationTurbocharger Lubrication SystemTurbocharger Cooling SystemTurbocharger Waste GateTurboch

93CYLINDER BLOCK ASSEMBLYRotate crankshaft so that crankpin is at bottom ofstroke. Then, lubricate cylinder walls, piston and rings,bearings and crank

9 4CYLINDER BLOCK ASSEMBLYINSTALL TIMING GEAR CASE, CAMSHAFTAND GEARS1. Lubricate oil pump rotor with engine oil and installin cylinder block, Fig. 10

95CYLINDER BLOCK ASSEMBLY5. Assemble injector pump to gear case with newO-ring and install nuts and support bracketscrew finger tight, Fig. 14.NOTE: P

9 6CYLINDER BLOCK ASSEMBLY9. Install timing gear cover with new gasket. Noteposition, length and number of screws as shown,Fig. 18.a. M6 x 55 mm (M6 x

101MAY 2002Section 10Fuel System and Related ComponentsSection ContentsPageGENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . .

10 2FUEL SYSTEM COMPONENTSFUEL FILTERINJECTORFUEL DELIVERY LINEFUEL RETURN LINEFUEL RETURN LINEFUEL TANKINJECTOR PUMPFUEL LINEFUEL INJECTION SYSTEM CO

103INJECTOR PUMPModel/Type No. Timing Specification0.93 ± .03 mm (.0365” ± .001”)0.93 ± .03 mm (.0365” ± .001”)0.93 ± .03 mm (.0365” ± .001”)0.93 ± .0

10 4INJECTOR PUMPChecking Injector Pump TimingNOTE: Clean areas around fuel lines and injec-tors to prevent any dirt from enteringinjector nozzles or

105INJECTOR PUMP5. Slowly rotate crankshaft clockwise until timingmark on pulley aligns with reference point on gearcase cover (TDC), Fig. 5. Note dia

10 6INJECTOR PUMP3. While observing dial indicator, slowly rotate injec-tor pump away from cylinder head until indicatorshows correct specification. H

11MAY 2002Section 1General InformationBRIGGS & STRATTON DAIHATSU 3 CYLINDERLIQUID-COOLED DIESEL ENGINE REPAIR MANUAL (MS-1055)Section ContentsPage

107INJECTORS4. Remove injector nozzles, Fig. 13.a. Discard injector gaskets.NOTE: Handle injectors with extreme care. Donot drop!Always use new fuel r

10 8INJECTORS3. Check injector for leakage, Fig. 16.Maintain injector pressure at approximately 120 Bar(1707 psi), for about 10 seconds. Make sure the

109FUEL FILTERDraining Water CollectorWhen warning lamp comes on, drain water collectoras follows:1. Stop engine.2. Place a drain pan under filter and

10 10TABLE 3Engine Speed Specification ChartPump Mfg. Part No. ID Code Model & Type No. Idle Speed (rpm) Top No Load (rpm)22100-87801 7U1 432447-0

1011ENGINE SPEEDADJUST IDLE SPEEDEngine should be at operating temperature beforeadjusting idle speed.Make sure speed control lever contacts idle spee

11MAY 20021Section 11Electrical SystemSection ContentsPageELECTRICAL SYSTEM COMPONENTS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 2Section Contents (Continued)PageSTARTER SYSTEM – GENERAL INFORMATIONSTARTER CURRENT DRAW TEST – INSTALLED 17. . . . . . . . . . . . . . . . . . .

11340 AMPALTERNATORFig. 1Electrical System Components(Typical 40 Amp Alternator Shown)12 VOLT BATTERYSTARTER MOTORSOLENOIDINJECTION PUMPGLOWLIGHTPREHE

11 4GLOW PLUG SYSTEMGlow PlugThe glow plug is a self regulating type, consisting oftwo metal heating element coils; a rush coil and a brakecoil, Fig.

115GLOW PLUG SYSTEMPREHEAT TIMER AND GLOW RELAYThe preheat timer and glow relay regulate current tothe glow plugs for preheating and starting. When th

1 2GENERAL INFORMATIONIN THE INTEREST OF SAFETYThis safety alert symbol indicates that thismessage involves personal safety. Signalwords danger, warni

11 6GLOW PLUG SYSTEMKEYSWITCHESTwo types of keyswitches may be used on Briggs &Stratton Daihatsu diesel engines.Fixed Timer Preheat Keyswitch –Par

117CHARGING SYSTEMS14 AMP CHARGING SYSTEMThe 14 amp charging system consists of twocomponents:1. The belt driven permanent magnet alternatorproduces A

11 8CHARGING SYSTEMSTesting Alternator – AC OutputThe alternator output test will be performed with themeter in the V~ (AC volts) position, Fig. 14.Di

119CHARGING SYSTEMSCharging Indicator CircuitThe green wire from the regulator-rectifier is used toactivate the charging indicator light. With the key

11 10CHARGING SYSTEMS40 AMP CHARGING SYSTEMFig. 1 shows wiring diagram for 40 amp chargingsystem.The 40 amp charging system consists of a belt driven,

1111CHARGING SYSTEMSDISASSEMBLE ALTERNATOR1. Remove pulley nut using tool #19491 and 10 mmdeep socket as shown in Fig. 22.a. Remove pulley and spacer.

11 12CHARGING SYSTEMS6. Remove four stator lead screws from rectifier,Fig. 26.a. Carefully straighten stator leads.b. Remove rectifier.Fig. 26 – Remov

1113CHARGING SYSTEMSINSTALL BALL BEARING1. Lightly lubricate bearing O.D. with engine oil.2. Press in new bearing using bearing driver #19226,Fig. 30.

11 14CHARGING SYSTEMSCHECK REGULATORThe following test will be made with the meter in the“Diode Test Position” .1. Attach BLACK meter test lead to te

1115CHARGING SYSTEMS3. Assemble brush end housing to drive end housingwith reference marks aligned, Fig. 38.Note: Do not damage stator leads.4. Instal

13GENERAL INFORMATIONENGINE VIEWS1. Thermostat2. Oil filler cap3. Electric starter4. Oil pan5. Alternator2354Diesel1116. Injector nozzle7. Glow plug8.

11 16CHARGING SYSTEMS9. Install brush holder.Important: Length of brush retainer screws aredifferent. Install as shown, Fig. 42.Screw “A”: 11.5 mmScr

1117STARTER SYSTEMFig. 45 – 1.0 Kw (Standard) Fig. 46 – 1.2 Kw (Optional)IDENTIFICATION NUMBERIDENTIFICATION NUMBER28100-87805 28100-87806STARTER SYST

11 18STARTER SYSTEMTesting Starter – AllNOTE: To prevent engine from starting, removefuel shut off solenoid wire from injectorpump.The starter current

1119.STARTER SYSTEMSTARTER SOLENOIDTest EquipmentThe starter solenoid test is performed with the starterremoved from the engine.The following equipmen

11 20STARTER SYSTEMRemove Solenoid1. Remove nut and field coil wire from stud terminalon solenoid, Fig. 52.Fig. 52 – Removing Field Coil WireFIELD COI

1121STARTER SYSTEMCheck Pinion And Clutch AssemblyCheck pinion and gear for damage, Fig. 56. Pinion andshaft must rotate in clutch in clockwise direct

11 22STARTER SYSTEMInstall Solenoid1. Insert return spring into solenoid plunger.2. Align pilot hole in solenoid with drive gear shaftand assemble sol

1123STARTER SYSTEM5. Remove two nuts with 14 mm wrench, Fig. 64.6. Remove components in sequence shown, Fig. 65.Field Wire Terminal Side:(1) G(2) F(3)

11 24STARTER SYSTEM9. Install new plunger and spring.10. Place bearing driver, Tool #19422 on plunger andcompress plunger to end of travel. Maintainpr

1125STARTER SYSTEMUse digital multimeter and check for continuitybetween field coil wire and brushes shown, Fig. 70.The following test will be made wi